Industrial plant design

Plant layout services engineered for access, safety and execution.

KURUKONDAR develops coordinated equipment, structure and routing layouts for brownfield modifications and greenfield industrial facilities—from early arrangement studies to issue-ready drawings.

Discuss this scope
Coordinated industrial plant layout model with process equipment, conveyors and steel structures
01Brownfield & greenfield
022D and 3D layouts
03Clash-aware coordination
04Fabrication-led detailing

The engineering requirement

A plant layout is a construction decision—not a presentation graphic.

A usable industrial plant layout must reconcile process flow, equipment envelopes, maintenance access, structural support, piping and cable routes, lifting paths, escape routes and future modifications. If these interfaces are not resolved early, the conflict appears later as rework, site delay or unsafe access.

KURUKONDAR combines layout engineering with practical erection and fabrication understanding. We establish the design basis, map interfaces, review installation constraints and issue models and drawings at the level required for concept selection, tendering, detailed engineering or site execution.

Scope of work

What KURUKONDAR delivers.

Defined engineering outputs with the level of detail matched to concept, tender, fabrication or site execution.

01

Equipment Arrangement

Positioning of process equipment, machinery and auxiliaries around flow, access, operation and maintenance requirements.

02

General Arrangement Drawings

Plans, elevations and sections that communicate the coordinated plant concept across engineering and site teams.

03

Steel & Access Integration

Platforms, stairs, walkways, supports, maintenance zones and handling paths integrated into the plant arrangement.

04

Piping & Utility Corridors

Route allocation, support concepts and interface planning for piping, ducts, cable trays and plant utilities.

05

Brownfield Modification Layouts

Existing-condition modelling, tie-in planning and constrained equipment replacement inside operating facilities.

06

Clash & Constructability Review

Systematic review of hard clashes, access conflicts, fabrication logic, lifting space and erection sequence.

Engineering in context

See the work behind the deliverable.

Purpose-specific visuals connect the digital model and analysis to the equipment, interfaces and site conditions they must represent.

Detailed 3D CAD plant layout with coordinated equipment and piping
013D plant coordination
BIM coordination for industrial facility planning
02BIM & interface planning
Raw mill, cyclones, ducting and structures during site erection
03Layout translated to site

Engineering output

Deliverables your project team can act on.

Models and reports are structured for coordination, review and controlled handover—not isolated analysis.

  • 01Overall and area-specific general arrangement drawings
  • 023D coordinated plant model with agreed discipline interfaces
  • 03Equipment, access and maintenance-envelope layouts
  • 04Plans, sections, elevations and installation details
  • 05Clash, interface and design-review registers
  • 06Drawing packages for tender, fabrication or site issue

Working method

Controlled from input to issue.

Each stage closes a specific risk before the project moves forward.

01

Basis & Inputs

Confirm process information, equipment data, survey quality, standards and output maturity.

02

Concept Layout

Develop alternatives around flow, footprint, access, handling and future expansion.

03

Coordination

Integrate structures and routes, run design reviews and close interface conflicts.

04

Controlled Issue

Freeze agreed status and issue models and drawings with clear revision control.

Applications

Layouts for operating plants and new industrial assets.

Cement plantsCrushing unitsProcess plantsBulk material handlingManufacturing facilitiesSteel structuresEquipment retrofitsUtility systems

Frequently asked questions

Before we start.

Can you work from incomplete legacy drawings?

Yes. We first classify which information is reliable, identify critical gaps and define whether photographs, manual checks or a point-cloud survey are required before layout work proceeds.

Do you support both brownfield and greenfield projects?

Yes. Greenfield work focuses on arrangement optimization and discipline coordination. Brownfield work adds as-built uncertainty, tie-ins, access, shutdown and installation constraints.

What level of detail can you deliver?

The model and drawings can be matched to feasibility, concept, tender, detailed engineering, fabrication or site modification. The required maturity and exclusions are agreed before work begins.

Can layout work continue through erection?

Yes. Where requested, KURUKONDAR supports fabrication queries, site interfaces, installation checks, change incorporation and commissioning documentation.

Project review

Have a scope, drawing or difficult site constraint?

Send the available inputs. We will identify what can be delivered, what is still missing and the practical next step.

Schaltstation 1
37139 Adelebsen
Germany